This update is not merely a rust repair update, which is not to say that the car doesn't continue to be made out of weld bead.
Broken into sections for ease of following:
Rust repair, continuing the unending saga of the car that will end up made entirely of weld bead (I'm rapidly approaching the point of "won't fix" on additional rust
- if it's not structural nor won't affect the paint... maybe don't care so much
now)
While the welder was out... (yes, I'm still having gas flow issues)
Closed up the holes from the tonneau cover. | |
Pass side too. | |
Closed up the driver's side bed gap. Would have preferred that it just butted up but no such luck. |
Clutch hydraulics!
I made a thing!
I'd seen a video where they did something along these lines. My TIG rod storage needs were much simpler; this is 3/4" pipe. |
It's time to make progress on the AC box.
Wiring is also a concern, because of course it is.
Spent a decent chunk of time pulling the loom and the electrical tape wrap off the front lighting harness; figure I'll be removing the ABS components and might as well do it proper. So much research to do, so many connectors that are cut off or torn free and I need to figure out their purpose.
ABS and airbags will be deleted. Emission bits too. Otherwise not sure yet.
I found this, by which I mean that I bought this years ago, when I was smarter.
I have a concern about the brakes. Since I'm using the El Camino booster with the F-body master there's question about the rod length.
So - check my math please.
The pin recess is .529 from the flat (.582-.053)
The flange is .604 from the flat (.657-.053)
The pin is recessed .242 (again: .295-.053)
This means the pin recess is actually .075 proud of the flange (.604-.529) so has a gap of .167.
I liked the numbers better the first time I measured; a pin recess of .518 and a flange depth of .649 made the recess .131 proud, plus a pin recess of .221 meant I had a gap of .09 (which - and I need to recheck my thinking - led me to believe I was .07 too long of a pin, and needed a spacer for the MC away from the booster).
Obviously I need to remeasure and remath again.
Also I pulled the fenderwells and core support out from the side of the
house, where they've been sitting in the mud for a decade. Yeah. The mud. They actually came through it pretty well. Here are two rust areas on the core support but I think they were bad when they came off the car in 2006 (9 Mar 06 entry: "I have some rust issues on the core support over by the battery"). The fenders were not in the mud and they appear to have weathered the weather just fine. The hood was also not in the mud. There is a decent amount of rust on the underside and I am not quite sure why. It may be from its previous life in the salty north. |
Most of the parts for the fuel system have shown up. One is backordered and one is just slow, and I think I ordered 2 of one fitting where I actually needed 2 of a different one.
Also ordered a pinion depth tool for the rear-end rebuild. That task scares me quite a bit.
Got a "Needle Scaler" at HF. It works pretty well but I did not expect the needles to be a consumable. Got about a quarter of the under-bed scaled.
Also picked up some implement paint at Tractor Supply. In theory I'll spray primer and the implement paint on the underside as I go; in reality, the gas water heater is awful close to where I'd be spraying... makes me a little nervous.
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